Hydroblasting machine Hydroblasting machine

Hydroblasting machine

Hydroblasting machine adopts pressure stream to get the achieve pressure to clean the surface of the material like and cleaning the insider of the tube .It is driven by diesel engine with strongest chassis to guanratee the lifespan of the machine.

Hydroblasting machine can be used for cleaning the old paint and rust for the ship and remove the oyster and algae for the shipyard to instead of the sand blasting . It also can be used for tank ,tube ,pipe insider cleaning .

Overview

Hydroblasting machine is used for paint rust removal , runway rubber and road marking cleaning, hydrodemolition or concrete with ultra high pressure water jetting to achieve cleaning solution according to clients need. New stainless steel tank and integrated internal water filter system extend hydro blasting machine running life.

Available with a skid or trailer unit. Watex diesel hydroblasting machine offer a host of features to provide contractors with enhanced performance, superior durability and lower maintenance .

D-stream hydroblasting machine deliver a host of engineered improvements. One of the most notable changes is the double filter system. Integrated design extend system lifespan and keep the high pressure seals of the machine as well .

All operating system, including the pressure compensating by-pass valve and pressure gauge with snubber, are mounted on a separate accessory manifold, which provides additional protection for these important components.

Powerful performance and undeniable reliability are just two factors that the hydroblasting machine is the clear choice for your high-flow applications.

With operating pressures from 1000 bar to 3000 bar, it is ideally suited for a wide variety of washing work in the chemical and ship industry like paint and rust removal .

HP sealing made by super composite material enables high durability of the high pressure seals and counteracts the ingress of air.

UHP hydroblasting machine water Jet pump unit

  • Three – Five pistons type keep the stability of the running with big flow rate for mining cleaning
  • Chang various pressures flexible with accelerating speed within 2 mins
  • Diesel engine driven pump ensure the fluid end receives water at the correct pressure

With the continuous working pressure from 1500 bar to 3000 bar with stable flow rate combining rotate cleaning head for tube cleaning and paint rust removal and cement jetting with ultra high pressure .

1) Hydroblasting Machine Anti Vibration Technology

  • UHP high pressure pump anti vibration technology reduces vibration during running by 30% allowing less movement and greater control of the end hose.
  • One button stabilization technology quickly dampens any pump movement resulting from repositioning the pistons and pump unit. This allows precise positioning of the end hose and fluid end .
  • With cycle times of up to 1900 per minute (at 2800 bar ), pump efficiency is increased up to 25% while diesel consumption is decreased by up to 10%.
  • By adopting our new swing brake tech, the pump’s over-swing amplitude is reduced by 70%
  • The pump body and fluid end developed by an international team ensures precise operation and energy consumption
  • Extra reinforcements in the boom chassis , swing platform and undercarriage increase stability and service life
  • Easily accessible service points and a detachable fluid end and pump that make maintenance more easy

Versatile And Easy Control Panel For UHP Hydroblasting Machine

Control system ensure the high stability of the flow rate with UHP hydro blasting and guarantee high volumetric efficiencies at ultra high pressure stream in a quick speed as well.

It features for dust-proof and waterproof if needed,the protection level reached to IP 65. Combining pump anti vibration technology ,the water jet pump anti vibration technology reduces vibration during pumping by 50%

1) Watex Fault Self Diagnostic Technology For The Whole Of The Hydroblasting System

Continually monitors more than 12 aspects of the system during operation. Faults are displayed on the monitor. Review of the detected faults can reduce troubleshooting time by 70%.

  • Low water lever shutdown system
  • Water temperature shutdown system
  • Different pressure alarm
  • Oil pressure alarm
  • Oil temperature alarm
  • Water pressure switch to keep the pressure of the water into the pump is eligible

All Of The Electrical Component Parts Purchased From Schneider For Hydroblasting Machine

All of the electrical components adopts Schneider or the same quality brands and some control electrical component parts purchased from Siemens or the similar high quality brands ,the gear control purchased from Bosch

Diesel Engine Purchased From Famous Brands,You Can Find Afterservice In You Local Side

Diesel engineer as one the most important part like the UHP water jetting pump unit. so all of Watex hydroblasting machine diesel engine purchased from Cummins ,you also can tell us the brand of the diesel engine you need, we can supply OEM service .

  • Cummins engine oil ,every 1000 hours to update
  • Service network all of the world
  • Max rotating speed 1900 rpm
  • Advanced fuel injection technology ,heat efficiency 9.8MJ/KWH

304 Stainless Steel Water Tank In 4 mm Thickness For Hydroblasting Machine

If the water tank made by plastic or normal steel will break and rust easy and break the pump easy and increase the rating of the blockage. so the stainless steel tank will be the best choose for the whole of the water jet unit

Man features :

  • 250 gallon water tank.
  • Triple 200 gpm filters – the first in its class..
  • Water tank with no pressure filter system by Watex design.
  • Equipped with low water shutdown system and high temperature stop system.
  • Italy mechanical floating valve can eliminate the water hammer effectively
  • Allows for water to de-aerate before entering the pump, extending the life of the parts.
  • Low water level switch to prevent cavitation from water supply problems

High Performance Double Filters For Hydroblasting Machine

  • Three stage filters
  • 1μ standard
  • 304 stainless steel casting cover bear high pressure
  • All of the filter system cover made by laser welding
  • Three filters layers insider of each filter

Smart Fluid End Conversion With Lower Maintenance For Hydroblasting Machine

  • Pump head conversion can change the pressure from lower pressure to it’s max pressure within 2 mins .
  • In the meanwhile ,it is little consumable parts. change the high pressure seal kits after 1000 hours
  • Lower maintenance with little consumable parts
  • All of the HP seals parts imported from Japan
  • When the pressure take over 1000 bar,the whole of the unit made in USA
  • One year change one time of the ultra high pressure kits

Max Strongest Chassis For Hydroblasting Machine Guarantee Long Lifespan

  • Double independent frame system ,diesel and pump mounted on a separate plate
  • Design specially for surface treatment ,easy to transport and hoist
  • The plate has tool box can keep some tools and accessories easy and safe
  • Galvanized processing to meet the long term anti-corrosion requirement
  • Whole of the chassis made by integrated welding

Hydraulic Reel Collection System Without Compromise As Option For Long Hose

  • Torsion accessory can improve the working environment and increase the working efficiency and extend the lifetime of the high pressure tube
  • All of the high pressure hose made in Sweden or USA. Combining the hydraulic system it can collect the long soft tube in a good situation
  • Maximize the lifetime of the tube ,especially for the sewer and drain cleaning which need long length tube

Application Industries With Hydroblasting Machine For Cleaning

Ultra high pressure hydroblasting machine uses pressure water from 1500 bar to 2800 bar used to clean the drain and sewer and tube insider cleaning with 3D cleaning head. It also can be used for paint and rust removal for ship hull , oil tank , liquid vessel internal cleaning. Mining industry and sugar refining industry also prefer water jetting equipment for surface preparation.

Hydro blasting machine is simply the practice of using highly pressurized water to remove a coating or contaminant from a substrate. Sometimes this is achieved by abrasive material at high pressures onto a surface. But for a few reasons, in some circumstances, there’s no smarter choice than pure water and high pressure.

This method is perfect for internal and external surfaces because the spray gun operator is able to access those “hard to reach” areas. Besides , due to its strong water spray, the user can keep a safe distance from the surface being cleaned.

One of the major differences between hydro blasting system and other cleaning abrasives is the ability to contain, capture, filter and reuse the water. This eliminates waste water and contaminants after the cleaning.

Hydroblasting machine can be used to remove rust, resins, chemical residues, paints and epoxies. Without disposal measures necessitated by blasting with chemical material, solvents and abrasives. This makes the practice an attractive option in many of the industries.

Underwater robot ship bottom cleaning with hydro blasting

The purpose of underwater ship wall cleaning is to remove biological roughness or fouling. A build up of marine fouling can lead to increased drag. Resulting in a detrimental impact on a vessel’s hydrodynamic performance and hence the relationship between speed.

High performance and fuel consumption. Fouling, particularly in the case of a prolific build-up of hard or shell fouling like barnacles or tube worm. It can cause turbulence, cavitation and noise, frequently affecting the performance of sonars, speed logs and other hull mounted sensors.

Proper cleaning removes all traces of fouling and does not damage the coating or cause any increased surface roughness. Underwater cleaning is performed either by a diver with high pressure cleaning pump or by a remotely operated vehicle controlled from land.

Applicability and assumptions with hydro blasting machine

Hull cleaning is applicable for all vessel types and ages. Depending on the degree and type of fouling to be removed a diver can typically clean 300 to 400 ㎡ per hour of flat surfaces. The operation will be performed during normal ship stops (bunkering, anchorage).

The fuel reductions depend on the extent to which the hull is fouled. Reduction potential risk due to the sea plants and barnacles which increase the fuel consumption and improve the friction of the ship with the sea water .

Depending on the degree of marine fouling, vessel size, vessel segment. The operation profile and trading areas a reduction in the range of 1% to 5 % on main engine fuel consumption can be expected.

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